Modern industrial factory floor with KLVIN AI predictive maintenance monitoring critical machinery
    Industrial AI · Physical AI · IIoT · Edge Intelligence

    India's Industrial AI Platform for Manufacturing

    Purpose-built edge AI hardware. Real-time machine intelligence. Deployed on the factory floor.

    KLVIN builds Physical AI for Indian manufacturing. Our purpose-built IoT sensor hardware embeds AI intelligence directly on your critical machines — motors, kilns, compressors, fans, conveyors, cold chains — and feeds live data into the SENTINEL Intelligence Platform. The result: your plant team knows the health of every machine, in real time, before something goes wrong. Deployed across steel, cement, pharma, FMCG, rubber, and dairy plants across India.

    Predict failures. Reduce downtime. Safeguard revenue.

    What is Physical AI — and why does your plant need it?

    Physical AI is intelligence that lives in the physical world — embedded in hardware, running at the edge, acting on real-time data from real machines. Not a dashboard. Not a report. AI that senses, reasons, and tells you what to do before your motor fails, your cold chain drifts, or your kiln shuts down.

    KLVIN's S.A.M.v3, THRIVE.v2, TRACE.v2 and I.S.M.v1 devices are Physical AI hardware — purpose-built for the Indian factory floor. The SENTINEL platform is the industrial intelligence layer above them.

    Traditional Monitoring

    • Manual rounds by engineers
    • Reacts after failure
    • Data trapped in logs
    • One parameter at a time
    • No memory, no learning

    Predictive Maintenance

    • Sensors + threshold alerts
    • Warns before failure
    • Data in dashboards
    • Vibration or temperature
    • Rule-based alerts

    Physical AI (KLVIN)

    • AI embedded on every machine
    • Understands machine health continuously
    • Data becomes decisions
    • Multi-sensor fusion at the edge
    • AI models that improve with use

    What Industrial AI delivers on the factory floor

    30–40%
    Downtime Reduction
    Unscheduled stoppages eliminated through AI-driven early fault detection
    15–20%
    Energy Efficiency
    Improvement by identifying and eliminating waste in ageing machinery
    Up to 40%
    Asset Lifespan
    Extended through AI-optimised maintenance scheduling
    100%
    Monitoring Coverage
    Continuous 24/7 visibility on every critical machine in your plant

    Recognised and supported by India's leading institutions

    MeitY — Ministry of Electronics & IT, Government of India
    MeitY
    MSME Ministry, Government of India
    MSME
    Confederation of Indian Industry (CII)
    CII
    iCreate
    iCreate
    iTIC — IIT Hyderabad
    iTIC — IIT Hyderabad

    Calculate Your Potential ROI

    See how much you could save with KLVIN's Industrial AI platform. Get instant estimates based on your equipment details and operational costs.

    Try ROI Calculator

    The KLVIN Industrial AI Stack

    Three layers. One platform. Complete factory intelligence.

    01

    Physical AI Hardware (Edge)

    Purpose-built IoT sensor devices embedded on motors, kilns, fans, cold rooms, fleets, and emission stacks. Captures temperature, vibration, current, humidity, GPS, and emissions at the machine.

    KLVIN Products
    S.A.M.v3 · THRIVE.v2 · THRIVE+.v2 · TRACE.v2 · SEAL.v1 · I.S.M.v1
    02

    Industrial Intelligence Platform (Cloud)

    SENTINEL aggregates all device streams, runs AI anomaly detection, tracks asset health scores, generates RUL predictions, and delivers real-time alerts to the maintenance team.

    KLVIN Products
    SENTINEL Intelligence Platform
    03

    AI Reporting Engine (Insight)

    KAIROS automatically generates daily, weekly, and monthly AI-driven reports — translating raw sensor data into prioritised maintenance actions and financial impact estimates.

    KLVIN Products
    KAIROS AI Engine

    Industrial AI in action — from Indian factory floors

    Sponge Iron Steel Plant, India

    • 13 S.A.M.v3 devices deployed
    • ID Fan vibration anomaly detected in March 2026 — preventive action taken
    • KAIROS alerted CRITICAL status on Kiln 2 Main Drive before failure
    • Estimated value protected: ~₹70 lakh across 3 months
    Read the case study

    Leading FMCG Manufacturer, South India

    • THRIVE.v2 cold chain monitoring — 3 devices, 2 storage zones
    • KAIROS detected 9% RH humidity trend before FSSAI threshold breach
    • Zero product loss events during pilot period
    • 2× device scale-up post-pilot. New boiler monitoring vertical added.
    Read the case study

    More Than Monitoring.
    A Complete Industrial Intelligence Stack.

    Predictive Maintenance with Edge AI

    Advanced algorithms running at the edge deliver instant anomaly detection and failure predictions so maintenance teams can act before breakdowns occur.

    Energy Optimization

    Intelligent monitoring identifies energy inefficiencies and optimization opportunities, shrinking consumption and carbon footprint.

    Uptime Improvement

    Continuous monitoring and early fault detection minimize unscheduled downtime and keep production lines running smoothly.

    Digital Twin Enablement

    Create virtual replicas of critical assets for simulation, testing, and optimization—without disrupting live operations.

    Ready to bring Industrial AI to your factory floor?

    KLVIN deploys in days, not months. We install our Physical AI hardware on your critical machines, connect to SENTINEL, and your team gets its first KAIROS intelligence report within two weeks. No IT project. No integration headache. Industrial AI that works from day one.

    Backed by Industry & Academia

    Ministry of Electronics & IT (MeitY)MSME — Ministry of Micro, Small & Medium EnterprisesConfederation of Indian Industry (CII)iCreateiTIC — IIT Hyderabad Incubation CenterNSRCEL — IIM BangaloreDLabs — Indian School of BusinessMinistry of Electronics & IT (MeitY)MSME — Ministry of Micro, Small & Medium EnterprisesConfederation of Indian Industry (CII)iCreateiTIC — IIT Hyderabad Incubation CenterNSRCEL — IIM BangaloreDLabs — Indian School of Business