India's Industrial AI Platform for Manufacturing
Purpose-built edge AI hardware. Real-time machine intelligence. Deployed on the factory floor.
KLVIN builds Physical AI for manufacturing. Our purpose-built IoT sensor hardware embeds AI intelligence directly on your critical machines — motors, kilns, compressors, fans, conveyors, cold chains — and feeds live data into the SENTINEL Intelligence Platform. The result: your plant team knows the health of every machine, in real time, before something goes wrong.
Predict failures. Reduce downtime. Safeguard production.
What is Physical AI — and why does your plant need it?
Physical AI is intelligence that lives in the physical world — embedded in hardware, running at the edge, acting on real-time data from real machines. Not a dashboard. Not a report. AI that senses, reasons, and tells you what to do before your motor fails, your cold chain drifts, or your kiln shuts down.
KLVIN's S.A.M v3 motor sensor, along with THRIVE.v2, TRACE.v2 and I.S.M.v1, is Physical AI hardware built for the factory floor. The SENTINEL platform is the industrial intelligence layer above them.
Traditional Monitoring
- Manual rounds by engineers
- Reacts after failure
- Data trapped in logs
- One parameter at a time
- No memory, no learning
Predictive Maintenance
- Sensors + threshold alerts
- Warns before failure
- Data in dashboards
- Vibration or temperature
- Rule-based alerts
Physical AI (KLVIN)
- AI embedded on every machine
- Understands machine health continuously
- Data becomes decisions
- Multi-sensor fusion at the edge
- AI models that improve with use
Patented electrical motor intelligence
India Patent 566486 covers KLVIN's full-stack AI for electrical motor breakdown prevention — one example of how Physical AI is built into our edge hardware and SENTINEL platform.
What Industrial AI delivers on the factory floor
Recognised and supported by India's leading institutions
Calculate Your Potential ROI
See how much you could save with KLVIN's Industrial AI platform. Get instant estimates based on your equipment details and operational costs.
Try ROI CalculatorThe KLVIN Industrial AI Stack
Three layers. One platform. Complete factory intelligence.
Physical AI Hardware (Edge)
Purpose-built IoT sensor devices embedded on motors, kilns, fans, cold rooms, fleets, and emission stacks. Captures temperature, vibration, current, humidity, GPS, and emissions at the machine.
Industrial Intelligence Platform (Cloud)
SENTINEL aggregates all device streams, runs AI anomaly detection, tracks asset health scores, generates RUL predictions, and delivers real-time alerts to the maintenance team.
AI Reporting Engine (Insight)
KAIROS automatically generates daily, weekly, and monthly AI-driven reports — translating raw sensor data into prioritised maintenance actions and financial impact estimates.
AI solutions for the problems that stop production
Outcome-led solutions that combine KLVIN edge devices, the SENTINEL platform and AI to improve reliability, efficiency and safety across industrial operations.
Industrial AI in action — results from live plants
Sponge Iron Steel Plant, India
- 13 S.A.M.v3 devices deployed
- ID Fan vibration anomaly detected in March 2026 — preventive action taken
- KAIROS alerted CRITICAL status on Kiln 2 Main Drive before failure
- Estimated value protected: ~₹70 lakh across 3 months
Leading FMCG Manufacturer, South India
- THRIVE.v2 cold chain monitoring — 3 devices, 2 storage zones
- KAIROS detected 9% RH humidity trend before FSSAI threshold breach
- Zero product loss events during pilot period
- 2× device scale-up post-pilot. New boiler monitoring vertical added.
More Than Monitoring.
A Complete Industrial Intelligence Stack.
Predictive Maintenance with Edge AI
Advanced algorithms running at the edge deliver instant anomaly detection and failure predictions so maintenance teams can act before breakdowns occur.
Energy Optimization
Intelligent monitoring identifies energy inefficiencies and optimization opportunities, shrinking consumption and carbon footprint.
Uptime Improvement
Continuous monitoring and early fault detection minimize unscheduled downtime and keep production lines running smoothly.
Digital Twin Enablement
Create virtual replicas of critical assets for simulation, testing, and optimization—without disrupting live operations.
Ready to bring Industrial AI to your factory floor?
KLVIN deploys in days, not months. We install our Physical AI hardware on your critical machines, connect to SENTINEL, and your team gets its first KAIROS intelligence report within two weeks. No IT project. No integration headache. Industrial AI that works from day one.
Backed by Industry & Academia
