Reduce Unplanned Downtime
Turn surprise breakdowns into scheduled events.
The Problem
A single unplanned breakdown on a critical line can cost lakhs per hour and cascade into missed OTIF commitments, expediting costs and customer penalties. Most failures broadcast warning signs days in advance — if you're listening.
- Unplanned downtime is 10x more expensive than planned downtime
- Critical-line failures cascade to overtime, expediting and lost orders
- Insurance and warranty claims often don't cover preventable failures
- Lost production capacity rarely gets fully recovered in the same quarter
The KLVIN Approach
KLVIN watches every critical asset 24x7 with edge sensors and AI. Early indicators — bearing micro-vibrations, current spikes, temperature drift — are caught hours-to-weeks before catastrophic failure. Severity-tagged alerts route to the right technician with the right spare part, so the intervention happens during planned downtime instead of mid-shift.
Expected Outcomes
What You Get
24x7 Asset Surveillance
Continuous monitoring of every critical motor, pump, compressor and gearbox.
Early-Warning Anomaly Detection
AI flags drift and degradation days-to-weeks before failure.
Severity-Tiered Alerting
Critical / warning / info routing to the right team via SMS, email and CMMS.
Failure Mode Diagnosis
Root-cause guidance — bearing wear, imbalance, looseness, electrical fault — speeds technician response.
Start your reduce unplanned downtime journey
Book a free on-site or remote assessment and start a pilot on your most critical assets.
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