Energy Consumption Optimization
Find the wasted kilowatts you can't see.
The Problem
Energy is the second-largest controllable cost in most Indian factories — and the most invisible. Without sub-metered, asset-level visibility, plant managers can't tell whether the bill went up because of production or because a compressor is leaking.
- 8–15% of industrial energy is wasted on inefficient assets
- Compressed air leaks alone can waste ₹10–30 lakh per plant per year
- Calendar-based motor replacements miss efficiency degradation
- ESG and Scope 2 reporting needs asset-level data — not utility bills
The KLVIN Approach
KLVIN sub-meters energy at asset level, correlates it with production data and flags inefficiency in real time. Inefficient motors, leaking compressors, overcooled chambers and idle loads all surface in SENTINEL — turning energy from an overhead line item into an optimisation lever.
Expected Outcomes
What You Get
Asset-Level Sub-Metering
kWh per motor, compressor, line — not just per plant.
Specific Energy Consumption
kWh per tonne / unit / batch tracked in real time.
Leak & Idle Detection
Compressed air leaks and idle-load wastage flagged automatically.
ESG & Scope 2 Reporting
Audit-ready energy and emissions data for BRSR and ESG disclosures.
Start your energy consumption optimization journey
Book a free on-site or remote assessment and start a pilot on your most critical assets.
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